Typical Filter Coil

Foil Patterns and Filter Coils

© 1996-2002 J. Carlton Gallawa . All Rights Reserved Worldwide

Foil patterns (typical foil arrangement shown below) and filter coils (typical coil shown to the left) are designed to protect electronic circuits from transient voltage spikes and surges. They act to fuse the primary side of the low-voltage transformer (which, in most cases is mounted directly on the printed circuit board) by quickly rupturing at the occurrence of abnormal voltages. The coil shown on the left has been ruptured, as indicated by the blacked area just to its right.


CAUTION:Static electricity in clothes and other items can damage certain static-sensitive control panel components. Therefore, handle the circuit board by its edges only; or ensure that you, the soldering iron, and the work bench are properly grounded.

Repair Procedure

Typical Foil Pattern No, the illustration to the right is not the Pebble Beach Golf Course in California. It is a picture of a typical foil pattern configuration on a printed circuit board. The procedure to restore the foil pattern is as follows. If the foil is open at point "A," solder in a jumper wire from point "B" to point "C" (the narrow foil pattern to the left of point "B" now becomes the new "fuse"). If, in the future, the foil pattern to the left of point "B" is ruptured, solder in a 22 microhenry filter coil (Sharp part # RCILF2003YAZZ) between points "D" and "E." If, instead of foil patterns, the board is equipped with one or two filter coils, they can be checked for continuity with an ohmmeter. An open coil can be replaced with the same 22 microhenry coil mentioned above. example of a varistor If a foil pattern or filter coil is open, the varistor should also be checked for integrity. In some instances the varistor may be cracked or split apart. A normal ohmmeter reading across an intact varistor is near-infinity. In addition, the primary coil of the low-voltage transformer should be checked. A typical normal resistance is about 250 to 300 ohms. If the transformer coil is open, the entire circuit board may need to be replaced, depending upon the availability of a replacement transformer.
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Unless otherwise noted, all materials at this cite (including without limitation all text, html markup, graphics, and graphic elements) are copyrighted © 1989-2002 by J. Carlton Gallawa. The material available through this site may be freely used for attribute noncommercial educational purposes only. We ask that due credit and notification be given the author.

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© 1996-2002 J. Carlton Gallawa . All Rights Reserved Worldwide

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