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This
page includes the brands:
Admiral
to JCPenney
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©
1998-2005 J. Carlton Gallawa
All Rights Reserved Worldwide
Last updated 1/2005 |
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Instructions on How To Diagnose and Repair Microwave
Ovens
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After reading the safety
precautions , find the brand and model number, or the number
closest to the model you are repairing.
-
Find the symptom(s) that most closely match the symptom(s)
being displayed by the oven you are repairing.
-
Follow the specific troubleshooting and/or repair instructions
to complete the repair. Click on highlighted text for a detailed explanation
of that procedure.
-
Since this database is constantly being updated and
appended, if you don't find what your looking for, try again at a later
time.
-
Please Note:
- The manufacturers' part numbers and
prices listed here are subject to change without notice.
- The individual model numbers are not
necessarily arranged in numerical order
We
hope that you find the information here helpful.. .
Important Safety Information
Repairing a microwave oven is a dangerous task. For
your personal safety, please do not proceed unless you fully understand and are
prepared to follow carefully these appropriate safety
precautions .
Disclaimer: The author assumes
no liability for any incidental, consequential or other liability from the use
of this information. All risks and damages, incidental or otherwise, arising
from the use or misuse of the information contained herein are entirely the
responsibility of the user.
Although careful precaution has been taken in the preparation of this material,
we assume no responsibility for omissions or errors.
© 1996-2005 J.
Carlton Gallawa
All Rights Reserved Worldwide
© Copyright
Information
MICROWAVE OVEN REPAIR CASE HISTORY
DATABASE
AMANA 
- Model: M84T
- Symptom: Arcing in cooking area.
- Problem: Accumulation of food
and cooking debris beneath front cavity lip.
- Solution: Thoroughly clean all
debris and carbon build up from under cavity lip (use a tool such as a plastic
knife to penetrate underneath the lip opening and clear out all burned-on
debris. Then use light sand paper to sand away any carbon build up. Finally,
install a cavity lip protector, Amana part # R0803571. Price: about $8.00
- AMANA
- Model: MC2000MPP (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: (1) Door hanging down.
(2) Inner door molding cracked (3) Will not go into cook mode
- Problem(s): (1) Door hinges (bushings)
have worn prematurely, causing the (2) plastic inner door to strike the metal
cavity wall when closing the door, and (3) producing a severe misalignment
of the door latch mechanism.
- Solution(s): (1) Install a hinge
upgrade kit, Amana part # R0156889. Price: about $18.00 (2) Replace inner
door assembly, Amana part # D7143803. Price: about $60.00 (3) Adjust primary
interlock switch for proper actuation.
- AMANA
- Model: RC14S (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Certain pads will not
respond.
- Problem: Defective touch panel
(switch panel).
- Solution: Replace touch panel,
Amana part # D7577807
- AMANA
- Model: RC14SE (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Manufacturing Number: P7688114M
- Symptom: Smoking and burning
odor during cook. Weak heat.
- Problem: Although this appears
to be a simple case of a shorted high voltage transformer, there is actually
a culprit that might be quite unanticipated: A shorted high voltage capacitor,
which is causing excessive current flow through the windings of the high voltage
transformer, thereby causing the transformer to overheat and smoke.
- Test: High
Voltage Capacitor Test Procedure
- Solution: Replace high voltage
capacitor, Amana part # D85479-20. Price: about $11.00. If the high voltage
transformer is damaged, it too must be replaced. Part # R0114320, list price:
$77.38. The line fuse may also have be weakened, so it too should be replaced.
Amana part # M0805201. Price: $4.50
- AMANA
-
- Models: RC16MP, RC17, RC17SD,
RC20A, DQ22HS, RC22, RC22LW, RC22S, RC22MP, RC22MPS, MC22MP, MC22MPT, MC22MPT2,
KFC1, RC27, WDYRC (WARNING: FOR PROFESSIONAL
TECHNICIANS ONLY)
- Symptom: Error code: "S1"
appears in display
- Problem: Defective top or side
touch panel (shorted)
- Test:
OBSERVE
SAFETY
PRECAUTIONS. Unplug
oven. Disconnect top touch panel ribbon connector from LV board. Operate oven
for about a minute to see if "S1" reappears. If "S1" does
not appear, replace top touch panel. If "S1" does reappear, reconnect
ribbon connector and follow same procedure for side touch panel.
- Solution: Replace appropriate
touch panel
-
- AMANA
-
- Models: RC17 / RC22 (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Error code: "CS"
appears in display
- Problem: Current Sense error:
Current sensing circuit detects low current (amperage) draw due to failure
of one or more magnetron circuits.
- Possible Causes: Failure of any
one or more of the following components: HV board (see next step), HV diode
(High Voltage Diode Test),
HV capacitor (see next step), interlock switch (Interlock
Switch Test), triac (Triac
Test Procedure ), HV transformer
(see next step), magnetron (Magnetron Test)
- Tests: CAREFULLY
OBSERVE SAFETY
PRECAUTIONS. Inspect foil side of HV board for burned
tracks (foil) toward lower side of board. If burned, check HV capacitors (High
Voltage Capacitor Test Procedure) and HV transformers (High
Voltage Transformer Test) for a short. Otherwise test other components
as outlined above.
- Solution: Replace defective components
as necessary. If applicable, repair foil trace on HV board.
-
- AMANA
-
- Models: RCS / RFS / HDC (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Error code: "F5"
appears in display
- Problem: Defective touch panel
- Solution: Replace the touch panel
-
- AMANA
-
- Models: RCS / RFS / HDC (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Error codes: Any one
of the following error codes appear in display: F1, F2, F3, F4, F6
- Problem: Defective control board
- Solution: Replace the control
board
-
- AMANA
-
- Models: RCS / RFS / HDC (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Error code: "F5"
appears in display
- Problem: Defective touch panel
- Solution: Replace the touch panel
-
- AMANA
- Model: RMC720 (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Electrical burning smell
and no heat
- Problem: Burned connection on
upper interlock switch
- Test: Interlock
Switch Test
- Solution: Replace interlock switch,
part # R0852501. Price: $7.00. Repair burned connector(s) by either (1) replace
burned slip-on connector(s), or (2) cut off burned connectors and solder the
harness wires directly to the appropriate switch terminals.
- AMANA
- Model: RR-700 (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: In cook mode, oven only
counts down--no blower, no heat
- Problem: Control relay (24 VDC)
not being energized due to defective relay-drive circuit on main control board
- Test: Test the relay itself as
follows: Observe important safety precautions .
Remove harness wires from control relay coil terminals and test for a normal
resistance of about 500 to 900 ohms.
- Solution: Remove main control
panel. Determine relay drive circuit components by tracing relay coil wires
back to the circuit board. Test all relevant transistors. Replace defective
transistor(s).
- AMANA
- Model: MC22MP (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Will not program
- Problem: Extended memory board
is defective
- Test: Observe the horizontal
dashes on the display. If the fifth dash to the right is above the rest, the
extended memory board is normal. If the fifth dash is even with, or below
the rest, the extended memory board is defective.
- Solution: Replace the extended
memory board, Amana part # 10936806. List price: $179.
- AMANA
- Model: M84TMA
- Symptom: Oven will not "start"
- Problem: Broken door latch
- Solution: disassemble door and
replace broken door latch (or door key). Amana part # R0805592 upper door
key; R0805593 lower door key Price: about $0.58 each
- AMANA
- Model: RMC20CET6
- Symptom: Blows the fuse and goes
dead about 30 seconds after start of cook cycle.
- Problem: Shorted high voltage
transformer.
- Test: High
Voltage Transformer Test
- Solution: Replace transformer.
Amana part #.D7474103. Price: $143.53
- AMANA
- Model: RCS 720A (WARNING:
FOR PROFESSIONAL TECHNICIANS ONLY)
- Symptom: Door must be pushed
or jiggled before oven will cook.
- Problem: Defective switch module.
- Solution: Replace switch module,
part # R0163218. Price: about $28.00
- BETTY. CROCKER
- Model: BC-1861
- Symptom: Pressed "Start" and
the clicked then went dead.
- Problem: In-line fuse not secured
in fuse holder.
- Solution: Replace fuse and insure
that it is securely inserted into holder. Fuse: $1.50
- EMERSON
- Model: AR501
- Symptom: Popped and went dead
during cook cycle
- Problem: Shorted high voltage
capacitor
- Test: High
voltage capacitor test procedure
- Solution: Install new fuse, part
# M0S0063; price, about $1.50. Replace HV capacitor (.65Mfd, 2000VAC), part
# M0S0060. Price: about $17.00 wholesale.
- EMERSON
- Model: M3060
- Symptom: Dead
- Problem: Weakened fuse clips
in the fuse receptacle causing fuse to melt due to resistive heat. Usually
indicated by a bead of solder leaching out from either
endcap and/or evidence of overheating (or burned spot) at the endcap,
fuse clip, or terminal connection
- Solution: Replace 15 amp fuse
(about $1.00) and receptacle (about $2.00)
- Additional Info: Generic fuse
holders are available at appliance and electronic part suppliers.
- FRIGIDAIRE
- Model: MC-900M-2
- Symptom: Went dead during cook
- Problem: Weakened fuse clips
on fuse receptacle causing fuse to melt due to resistive heat. Usually indicated
by a bead of solder leaching out from either endcap
and/or evidence of overheating (burned spot) at the terminal connection
- Solution: Replace 15 amp fuse
(about $1.00) and receptacle (about $2.00).
- Additional Info: Generic fuse
holders are available at appliance and electronic part suppliers.
- FRIGIDAIRE
- Model: RCM10J
- Symptom: Heats unevenly
- Problem: (1) After a period of
years, the center of the grease shield begins to sag. This diminishes the
air-swirling action that is required to rotate the antenna [which functions
to evenly distribute the microwave energy]. (2) The foam-type air gasket material
is deteriorated or missing. This gasket serves to channel air from the blower
assembly into the antenna chamber where the air flow drives the rotating antenna.
- Solution: (1) Replace grease
shield, Amana part # D7544002, price about $19.00; and install new
air gasket material. See Amana Air Gasket Replacement
Procedure.
- FRIGIDAIRE
- Model: MC1355L-5
- Symptom: Sparked out the back
of the microwave.
- Problem: Buildup of food debris
causing high voltage arc-over from high voltage capacitor terminal to chassis
ground.
- Solution: Clean away debris,
repair burned connections and dress high voltage wires away from metal edges.
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If
you would like to learn more about repairing microwave ovens and become
part of a multi-million dollar service industry, we invite you to take a
look at Microtech's powerful new CD-ROM. You'll discover a virtual goldmine
of trade secrets and have practical, illustrated step-by-step instructions
on troubleshooting and servicing every microwave oven component. |
THE
COMPLETE MICROWAVE OVEN SERVICE HANDBOOK on CD-ROM 2005
Operation, Maintenance, Troubleshooting
and Repair
J.
Carlton Gallawa
|
© 1997-2005
J. Carlton Gallawa . All Rights Reserved Worldwide
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